
China's daily hardware industry has taken the lead globally. Currently, at least 70% of the industry is privately owned, making private enterprises the backbone of hardware development in China. As a result, China has become a major metal processing country and exporter, emerging as one of the world's leading hardware manufacturers with immense market potential. Upon closer inspection, the development of cutting tools in China's hardware sector shows a clear trend.
Looking first at the hand tool market: Demand for German hand tools has risen. In Germany, comfort and ease of labor are key selling points. Smooth handles and attractive designs that enhance grip are critical factors influencing purchases. Regarding tool types, power tools are gaining popularity, and rechargeable tools are increasingly favored. The latest rechargeable tools available on the market offer multiple battery options, making them suitable for various environments.
The U.S. hand tool market demand remains steady. Despite the increase in new home construction at the end of last year, many existing homes remain unoccupied, creating significant opportunities for home renovations. The growing size and age of vehicles in the U.S. have also boosted the sale of hand tools in the automotive aftermarket. There is strong demand for forging tools, particularly adjustable wrenches.
Taiwan's hand tool industry enjoys a global advantage thanks to its stable product quality, timely deliveries, and comprehensive product range, catering to diverse customer needs. Most of Taiwan's hand tool sales occur offshore. Currently, there are approximately 5,000 local manufacturers, primarily located in central Taiwan. According to survey data, in terms of individual hand tools, sockets make up the largest portion of exports, followed by hand tools, gardening tools, wrenches, and clamps. In terms of exporting countries, the U.S. ranks first, followed by the UK, Germany, and Japan.
The global demand for cutting tools is expected to continue growing. Reports indicate sustained growth in demand worldwide, with European and North American countries showing stable progress, especially in Eastern Europe. The Asian market is recovering slightly, showcasing great potential. The Latin American market, particularly Mexico, has seen significant growth. Over the past year, the sluggish growth in the tool market has been attributed to longer tool lifespans and user demands for complete manufacturing processes rather than multiple machine tools and tools. Additionally, multi-purpose tools are replacing single-function tools. Experts predict that in the future, users will emphasize research and development in tool manufacturing, focusing not only on material and surface coating technologies but also on tool production processes. Concentrating on practical production will help toolmakers improve their market competitiveness through technical upgrades. Cemented carbide tools are gradually replacing high-speed steel tools, especially round tools. Coated cutters are becoming increasingly common. In Europe, the market for new high-speed machining cutting tools continues to expand. Large companies are emerging in the high-tech tool market due to collaboration models among manufacturers.
Domestic tool industry statistics reveal that tool consumption in the domestic market reached RMB 40 billion in 2011, a RMB 7 billion increase from 2010, representing a year-on-year growth of 21.2%. Domestic knife sales totaled RMB 26.5 billion, a year-on-year increase of 20.5%, while imported knife sales totaled RMB 13.5 billion, a year-on-year increase of 22.7%.
Data from the tool branch shows that in 2011, the total production value of domestically-made cutting tools reached RMB 35 billion, with exported cutters reaching RMB 8.5 billion, a year-on-year increase of 21.4%. Based on this growth rate, it is anticipated that tool consumption in 2012 will exceed RMB 48.5 billion.
Despite challenges faced by some small and medium-sized enterprises producing low-end products in the second half of 2011, most high-end products maintained strong growth momentum. Overall, the year-on-year growth was sustained, setting new records. Brands and services became crucial for some companies to win customer support and recognition in the latter half of 2011. Domestic cutting tool companies with innovative capabilities stood out among their peers, contributing significantly to industry growth.
"It is noteworthy that although domestic tools still hold a 66.25% market share, firmly dominating the market, only about RMB 2 billion worth of high-end domestic tools can rival imported tools, accounting for less than 10% of the total. At the current growth rate, the increase in sales of domestically supported knives is still largely driven by mid-to-low-end products," said Shen Zhuangxing, honorary chairman of the China Machine Tool Industry Association Tool Branch. He noted that compared to modern high-efficiency imported products, high-end domestic tools still constitute a smaller percentage.
However, as seen from the statistics, the demand for high-end cutting tool products remains robust. The demand for modern high-efficiency tools in the domestic manufacturing industry is growing far faster than low-end tools. "Not only is the market share of high-end cutting tool products increasing, but the proportion of domestically produced high-end products is also rising," Shen Zhuangxing observed.
On one hand, in traditional manufacturing industries, the dual pressures of high labor costs and the need for increased productivity have prompted many companies to adopt advanced machine tools. The demand for cutting tools in domestic manufacturing is shifting from mid-to-low-end to high-end, driving significant growth in demand for modern high-efficiency tools. On the other hand, due to cost pressures, the domestic high-end manufacturing sector is gradually shifting its high-efficiency tool orders from foreign companies to domestic cutting tool firms, replacing them with domestically produced tools of equivalent performance. This trend is gaining momentum. Modern efficient cutting tools are poised to become the market's主æµ.
Luo Baihui, Secretary-General of the International Model Association, believes that in the face of an imbalanced tool market structure, the production of highly efficient cutting-edge tools is essential. This will drive a major transformation in the tool market. Currently, some advanced machinery manufacturers are requesting certain highly efficient cutting tools and efficient specialty tools from tool factories. However, due to insufficient ideological and technical preparation, these requests cannot be fully met, leading to reliance on imported tools and foreign tool company products. This situation needs to change to effectively control the tool market.
In 2012, the domestic tool market maintained rapid growth and is expected to reach new historical highs. Statistics show that the domestic tool market achieved a 25% to 30% growth in just the first half of the year. Although the growth rate declined after July, it is still expected to achieve 15% growth for the entire year. By contrast, the international tool market has shown stable recovery in recent years, but the conservative estimate of the average annual growth rate remains around 3% to 5%. After experiencing rapid growth, the domestic market will gradually stabilize, with an average growth rate between 10% and 15%. Thus, the growth rate of the domestic tool market will be more than three times faster than the international market.
"China has become the world's most promising tool market, and many multinational tooling groups are including China in their post-crisis development strategies. Without exception, they all prioritize expanding tool sales in China. Each company's Asia-Pacific headquarters, R&D centers, training centers, logistics centers, etc., are all located in China, making it the hub for Asia, offering more direct and convenient services to customers and better meeting the specific needs of Asia-Pacific customers," Luo Baihui explained. The Chinese market is valued because the proportion of sales in the Chinese market is increasing relative to its global market share. To firmly capture the Chinese market, foreign tool manufacturers are meticulously studying the needs of China's equipment industry. For instance, Seco Tools established the Industry Development Department this year, aiming to study industries and provide typical part processing solutions. Technical experts in this department are responsible for key industries, monitoring industry developments, solving tool application technical issues, and providing tool application training to industry customers regularly.