Software such as Work NC can be used not only to quickly program NC programs that do not collide in 3-axis and 5-axis simultaneous machining, but also to solve the machining tasks of 6-axis gantry milling machines. The software can also be used for layer milling - Layer Milling Process (LMP); for the fully automated layering of the model and other special tasks, the additional module Work-NC-LMP needs to be installed. Therefore, a popular modern software is the best milling strategy available.
Kegelmann Technik is a supplier of prototype and small-volume aluminum castings and plastic parts. The company pays special attention to the application of Work NC software. For the company's leader, Mr. Stephan Kegelmann, this is absolutely necessary to enhance the competitiveness of the company. For example, Sescoi's Work NC plays an important role in his work in development work, machining, model and mold making, and the production of plastic parts and aluminum castings. This is why Mr. Stephan Kegelmann explains this: “This software makes the process from the customer's drawing or CAD model to the completion of the milling process of the mold or other components. The process is almost simple and smooth. Work NC can produce NC programs that are ready and reliable for 3-axis and 5-axis machines."
The tool and the tool holder do not collide with the workpiece. It is better to set the safety device.
Compared to other CAM products, simple and fast programming is the strength of Work NC software. In addition, there is a fully integrated operator interface and a wide range of CAM and CAD functions for practical applications. In the latest version of Work NC G3, the display range has also been expanded with a high-quality graphic display. It can perform various functions such as inspection of component geometry, workpiece analysis and simulation of editing and milling path, and a toolbar for quick viewing of various displays of the milling path. To do this, the user can change the view of the milling cutter, tool holder and milling machine into a perspective view, a wireframe model or a perspective view with light and dark changes with a mouse click. The other toolbars control all the software and can directly view all the features.
In addition to the simple operation of the CAM system, Mr. Stephan Kegelmann is optimistic about ensuring that the path of the milling cutter is free of interference: “This is much better than any safety device, because sometimes the components to be machined are worth five euros, then, In the event of a tool or tool holder colliding with the workpiece during milling, the resulting losses will be enormous."
In the latest Work NC G3 edition, Sescoi attaches great importance to the practical programming and reliability combined with production. In addition, software manufacturers have greatly expanded the capabilities of the milling path simulation and workpiece analysis. The user can obtain information and dimensions (such as radius of curvature, draft angle or height) about the working conditions by clicking on the mouse, and based on this information, the user can confirm a satisfactory processing.
It can quickly make up for the shortcomings directly or generate a subsidy plane necessary for processing. This plane is clearly indicated on the CAD model and transmitted to the CAM model after the user confirms the agreement.
Using the new editing features to handle the milling path is especially simple, says Sescoi's Director of Sales, Werner M?ller: "With our editor, the user can follow him even in the last minute. The requirements are changed. Work NC provides a new feature that automatically adapts to the user's requirements and edits according to the area, line, plane or polygon formed by the milling path." Editor Application It's intuitive, and the application is very reliable because it can verify the changes in real time.
Program software for mold manufacturing
For 20 years, Sescoi has been developing software solutions. The company leverages its long-standing experience in mold manufacturing and software development to help customers with application software.
Sescoi's software solutions include the following:
Work NC: Fully automatic CAM/CAD from 2-axis to 5-axis machining.
Work NC CAD: CAD application for the entire manufacturing process.
Work - X - Plore 3D: Software for testing, invoking and analyzing 3D data.
Work Plan Enterprise: An enterprise resource planning program for single-piece production.
My Work Plan: A task management system that is easy to use and cost effective.
New strategy increases productivity
The new and improved strategy with 2-axis, 3-axis and (3+2) axes is the most important novelty in Work NC G3. For example, the multi-purpose milling cutter path "Repetitive roughing/roughing residual material" is a further development of milling, where a circular and smooth trajectory is produced by preferentially milling in a down-cut manner.
For 2.5 axis machining, the option "Cycloidal Milling" is available in Work NC G3. This kind of cycloidal milling is expected to save significant machining time and long tool life when machining solid material workpieces. In particular, the new “Z-axis Constant-Range Finishing†feature benefits high-speed milling because it produces a smooth and almost smooth trajectory. In addition, the automatic feed strategy eliminates chattering and avoids The risk of surface ripples.
Stephan Kegelmann believes in the superiority of 5-axis machining: "For components with deeper cavities, 5-axis machining is significantly better than 3-axis machining. For deeper cavity machining, then it takes a long time. Tool to avoid collision with the workpiece, however for 5-axis milling, shorter tools and corresponding tool holders are available."
Programming complex 5-axis motions is usually easier with Work NC software. Modul Auto 5 is expected to benefit from the new features and strategies that the software can automatically generate 5-axis milling paths from existing 3-axis programs. When performing automatic conversion with Modul Auto 5, it is sufficient to enter the required tool length and tool holder. The software then automatically scales the milling path to achieve a 5-axis milling path that is interference free. Here, it is natural to consider the motion mechanism that the machine tool automatically controls. Because all machine tools are limited in their angle of rotation and swing angle.
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