9 steps in the production process of bathroom cabinets:
1, pick:
Observe the color and age of the wood with the naked eye. According to the number of the bathroom cabinets, select the appropriate materials for different parts of use. The general appearance is neat, the color is beautiful and consistent, and the surface part of the cabinet is used to make the surface of the cabinet slightly. The nodes must be treated with a special process (such as the part of the node to be filled with professional filling material before it can be used for the manufacture of the bathroom cabinet). Use the back of the cabinet or other inconspicuous parts; if it is found to be deteriorated, deformed or infected The condition of the cockroach is discarded and used to ensure the consistency of the quality of the bathroom cabinet.
2, cut:
According to the professional production work book (customized products according to the specially drawn drawings), according to the specific touch tool, the required materials of different parts are cut into different sizes.
3, grinding:
The polished wood is ground to remove burrs and residual bark and scratches on the surface. The procedure is repeated several times during the production process.
4, drilling:
Use professional precision bench drills and other professional tools to pre-drill structural mounting holes for wood. The secondary process has been professionally designed to ensure that no mounting holes are visible on the surface of the installed bathroom cabinet.
5, fight;
The imported raw materials are generally about 1000*60*20MM wood strips. To make the side panels, door panels, bottom plates and other parts of the bathroom cabinets, it is necessary to go through the process of “scrapingâ€. The jigsaw puzzle is a process that pays more attention to craftsmanship and precision. Firstly, the selected and polished wood materials of the same size are juxtaposed in a specific mold, and the rubber sheet is applied to the parts to be spliced, and then pressed and fixed from the periphery and the upper and lower sides with a professional jig, and kept for 24 hours or more. At the same time, in the process of spelling, there are large surfaces such as the bottom plate, and professional engineers calculate and slot according to the force area and expansion and contraction coefficient to prevent the cabinet from being deformed in the future use (principle: the seam of the rail and Slotting on the cement road).
6, throw:
The assembled cabinet plate is polished several times with a professional polishing machine. The polishing machine has a plane polishing machine, a profile polishing machine, a spherical polishing machine, an irregular polishing machine and a manual polishing machine for processing different shapes of wood. The polishing machine has a special classification of initial throwing and fine throwing. The polishing wheel used has the difference between thickness and material.
A remove the benefit of the puzzle glue;
B Remove fine burrs from the surface of the wood;
C polishing while detecting whether the surface of the panel is straight;
D Polishing along the wood grain makes the wood texture more solid;
E Convenient for painting, etc.
7, cut:
After the previous steps, the wood board has begun to take shape, but to become a part of the bathroom cabinet, it is necessary to undergo a "cutting" process, which requires extremely high precision, and the error of each component of the bathroom cabinet is less than The unit of millimeter is calculated, so it is required to make another measurement on the part after the panel, and cut off the parts that do not meet the requirements, so as to meet the requirements that can be installed after the paint, sometimes it is required to assemble all the parts in the field to test and the test will not be produced. Error; (the size ratio of the bathroom cabinet is determined by repeated trials by designers and experts, to ensure that the appearance ratio and practical functions are at a high level, once the style is determined, it will not be easily changed)
8, paint:
The use of professional polyester paint ensures insect and water resistance in terms of use; the unique and generous color is a key to maintaining high quality in the market. It is divided into primer and topcoat. It needs to be carried out four times. The role of the primer is to seal the pores of the wood, fix the color, remove the fine wood thorn; topcoat, the topcoat can be applied after the primer is dried, and the finish of the topcoat The color of the cabinet is also waterproof and pest-proof. The paint takes a long time. In order to improve the quality of the paint, the paint process cannot be simplified to shorten the production time. Therefore, the paint process of a bathroom cabinet is more than 3 days. The paint shop has strict operating procedures, especially in the paint shop. Because the top coat is assembled after drying, it is required to have no dust in the workshop. All the paint shop workers must wear masks.
9, loaded:
The various components that have been dried by the paint are assembled on a professional installation table, and the cabinet is inspected for the size, installation, and paint problems. After the assembly is completed, the package is wrapped with plastic wrap and the large-size wooden strip is used outside the carton. The box is fixed.
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