Centrifugal pumps are widely used in petrochemical, coal chemical and other chemical industries, the transmission of different nature of the liquid to provide the chemical reaction pressure, flow. Centrifugal pump of a wide range, according to the nature of the transmission medium can be divided into acid pump, alkali pump, water pump, mud pump. Transmission medium temperature and working pressure of different, therefore, effectively extend the life cycle of centrifugal pumps and reduce the amount of maintenance, to improve the economic efficiency of the plant has a significant role. Centrifugal pump selection and installation Centrifugal pump should be selected according to the liquid delivered, and check the required performance, analysis of suction, discharge conditions, is intermittent operation or continuous operation. Centrifugal pumps should normally be operated at or near the pressure and flow rates specified by the manufacturer's design. Pump installation should be carried out the following review: ①The basic size, location, elevation should meet the design requirements, anchor bolts must be properly and correctly fixed in the concrete foundation, the machine should not be missing parts, damage or corrosion, etc .; ② According to Pump the characteristics of the transmission medium, if necessary, should check the main parts, shaft seals and gasket material; ③ pump leveling, find work should be consistent with the provisions of equipment and technical documents, if there is no provision should be consistent with the existing national standards " Mechanical equipment installation engineering construction and acceptance of common norms "provisions; ④ all connected with the pump pipe, pipe fittings and lube oil pipeline cleaning requirements should be consistent with the relevant national standards. 2, the use of centrifugal pump test run the pump should meet the following requirements: ①drive the steering should be the same with the pump steering; ② identify the pipeline pump and coaxial pump steering; ③ fixed connection parts should be no loose, the lubrication Parts filling lubricant specifications and quantity shall comply with the provisions of equipment technical documents; ④ pre-lubrication requirements of the site should be pre-lubricated; ⑤ all instrumentation, safety devices should be sensitive, accurate and reliable; ⑥ disc car Should be flexible, no abnormalities; ⑦ high temperature pump should be preheated before the test run, the temperature should be uniform rise, the temperature rise per hour should not exceed 500 ℃; pump body surface with the working medium inlet pipe temperature difference is not Should be greater than 4090; ⑧ set to eliminate the impact of temperature rise of the connection device, set the bypass connection device to provide cooling water. Centrifugal pump operation should pay attention to the following points: ①prohibit water-free operation, do not adjust suction port to reduce displacement, prohibit running at too low a flow rate; ② monitor the operation process, completely prevent packing box leakage, when changing the packing box With a new packing; ③ to ensure that mechanical seals have a full flush of water flow, water-cooled bearings prohibit the use of excessive water flow; ④ do not use too much lubricant; ⑤ check the recommended cycle. Establish operating records including operating hours, packing adjustments and replacements, adding lubricants and other maintenance measures and times. Centrifugal pump suction and discharge pressure, flow, power input, lotion and bearing temperature and vibration conditions should be measured regularly recorded. 3, centrifugal pump maintenance 3.1, centrifugal pump mechanical seal failure analysis Centrifugal pump downtime is mainly caused by the failure of the mechanical seal. Mainly due to the failure of the performance of the leak, the leakage of the following reasons: ①static and dynamic ring seal surface leakage, the main reasons are: flatness of the end surface, roughness does not meet the requirements, or scratch the surface; particulate matter between the ends, resulting in two Face can not be the same run; installation is not in place, the way is not correct. ② compensation ring seal leakage, mainly due to: gland deformation, uneven pre-tightening; installation is not correct; seal quality does not meet the standards; seal selection wrong. The actual use of results show that the sealing element failure is the most dynamic parts of the static and static ring end, centrifugal pump seal, static ring end face cracking is a common phenomenon of failure, the main reasons are: ①mounting surface sealing gap is too large, Rinse liquid too late to take away the heat generated by the friction; Rinse liquid leak from the gap in the sealing surface, resulting in overheating and damage. ② vaporization of liquid medium expansion, so that the two ends by the expansion of vaporization and separation, when the two sealing surface force fit, the destruction of the lubricating film resulting in the end surface overheating. ③ liquid medium lubrication is poor, combined with the operating pressure overload, two sealing surface tracking rotation is not synchronized. For example, high-speed pump speed of 20445r / min, the center of the sealing surface diameter of 7cm, pump speed after the line up to 75m / s, when there is a sealing surface can not track the hysteresis rotation, instantaneous sealing surface damage caused by high temperature. ④ seal flushing fluid orifice or filter blockage, resulting in insufficient water, so that machine seal failure. In addition, the sealing surface of the surface of the groove, the end surface of the gap occurs when the gap sealing element failure, the main reasons: ①liquid medium is not clean, hard particles with a little hard, sliding surface with high speed, the end surface of the plan Injury and failure. ② poor coaxial pump drive parts, the pump is turned on each revolution after a week was shaking the friction end, moving the ring trajectory is not the same heart, resulting in end vaporization, overheating wear. ③ frequent occurrence of hydraulic properties of liquid medium caused pump vibration, resulting in seal surface dislocation and failure. Liquid medium on the sealing element corrosion, stress concentration, with hard and soft materials, erosion, auxiliary seal 0-ring, V-ring, concave ring and the liquid medium is not compatible, deformation and so will cause mechanical seal surface damage failure, so Damage to the form of a comprehensive analysis to identify the root causes, to ensure long-term mechanical seal operation. 3.2, Centrifugal pump requirements after stopping operation ①Centrifugal pump should stop running after the population of the valve valve, and then turn off the pump after the cooling system of the auxiliary valve. ② high-temperature pump should be stopped according to the provisions of technical documents, after parking should be partial 20 -30 30min half a turn until the pump temperature dropped to 50 ℃ so far. ③ cryogenic pump parking, when no special requirements, the pump should always be filled with liquid; suction valve and the discharge valve should be kept normally open state; the use of double-end mechanical seal of the cryogenic pump, liquid level controller and seal the liquid seal chamber The pump grouting pressure should be maintained. ④ transport easy to crystallize, easy to coagulate, easy precipitation and other media pump, stop the pump should be blocked, and timely flush with water or other media pumps and pipes. ⑤ discharge liquid stored in the pump to prevent corrosion and cracking. 3.3, the preservation of centrifugal pump ①not yet installed on the unpainted pump surface should be coated with a suitable rust inhibitor, oil lubricated bearings should be filled with the appropriate oil, grease-lubricated bearings should only be filled A grease, do not use mixed grease. ② a short time pump clean liquid, flushing, suction lines, discharge lines, pump housing and impeller, side by side net pump housing, suction lines and discharge lines in the flushing fluid. ③ drain the oil bearing box, then add clean oil, thoroughly clean the grease and then fill the new grease. ④ The suction port and exhaust port sealed up, the pump stored in a clean, dry place, to protect the motor windings from damp, with anti-rust liquid and anti-cavitation spray pump housing inside. ⑤ pump shaft rotation once a month to avoid freezing, and lubrication of bearings.
Endless Rubber Conveyor Belt,Endless Conveyor Belt,Rubber Conveyor Belt
Steel Cord Conveyor Belt Co., Ltd. , http://www.nsconveyorbelt.com