——Interview with Wu Bolin, Executive Vice President of China Machine Tool Industry Association
Looking back at the "Eleventh Five-Year Plan", we are delighted to see that the machine tool industry has made overall progress; but at the same time, we must also see the shortcomings and identify the gap. At present, the “Twelfth Five-Year Plan†of the industry has been completed, and the goals and tasks of the “Twelfth Five-Year Plan†have been clearly defined in the plan, indicating the direction of the industry for the next five years. Recently, our reporter interviewed Wu Bolin, executive vice president of China Machine Tool Industry Association, on issues of concern to some industries. Wu Bolin answered questions from reporters on the economic operation of the industry, the situation facing the "Twelfth Five-Year Plan", and measures to promote the transformation of Chinese machine tools from the big to the strong. The following is a summary of the interviews with Wu Berlin.
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Generally speaking, during the “Eleventh Five-Year Plan†period, the established goals were well completed, and various aspects have made considerable progress; however, deep contradictions such as product and industrial structure and development methods have become more prominent, and the industry has entered a stage of tackling the tough.
1. Achievements (1) Achieve stable and rapid development in terms of scale.
(2) Significant progress has been made in technological innovation, variety development, and product structure adjustment.
(3) There has been significant progress in the adjustment of industrial structure.
As a weak link, CNC systems and functional components have been significantly improved in the past few years. As the scale has come up, sales revenue and output value have increased significantly.
2. The gap exists
(1) The industrialization of medium and high-end CNC machine tools is not high, and the market competitiveness is not strong.
Mainly in the import, the annual import of machine tools reached 15.72 billion US dollars, a record high; metal processing machine tools (gold cutting, forming, mainly medium and high-end machine tools) 9.42 billion yuan, an increase of 59.8%, while domestic metal processing machine tools only grow 35.1%, indicating that the market share of domestic machine tools has dropped, and the competitiveness of medium and high-end machine tools has not gone up.
Exports also reflected: the export of machine tools for the year was 7.03 billion US dollars, but the metal processing machine tools only exported 1.85 billion US dollars, while the import was 9.42 billion US dollars, and most of them are low-end products, the high grade is rare, the deficit has increased significantly.
The main reason is that quality is not high, the level is not high, and the manufacturing capacity of high-end products is not enough. Second, the imported systems and components are used. The cost is high, the price will not come down, and the competitiveness will naturally not go up.
(2) The industrial structure is unreasonable.
Although the numerical control system and functional components have made great progress, but the speed is not enough, the short board has not been fundamentally solved. Imports have increased. The development of machine tools is getting faster and faster, the demand is getting higher and higher, and the contradictions are getting bigger and bigger. For example, in 2010, Beijing FANUC increased by 210% year-on-year, and Siemens increased by 60%, indicating that our weakness is becoming more and more prominent, and it has become an important shortcoming of the “Eleventh Five-Year Planâ€. At the same time, it has become an important task of the "Twelfth Five-Year Plan"
(3) There are problems with the development method.
The profit rate is low, and it has not got rid of the scale effect, hard and soft, and the software development ability is poor, and the effort is not enough. Such as blade milling, domestic machine tools two or three million (software majority gift) can buy one; and a Swiss Strag machine tool needs 10 million yuan, software more than 10 million yuan to meet functional needs, technology The content gap is large; like the CNC rail grinding machine, WALDRICH COBURG uses the same Siemens 840D system as its domestic counterparts, but the software is rich and supports many compensation functions, but our machine tools have not been developed, software and all-round turnkey. The proportion of income such as engineering is too small.
In 2010, the domestic market share of domestic CNC machine tools dropped from 70.1% in 2009 to 66.7%, further indicating that the speed of domestic machine tool development did not catch up with the level and growth rate of user demand, and did not catch up with the development speed of competitors.
Three challenges and three opportunities facing 2011 and the 12th Five-Year Plan
In the new five years, China's machine tool industry will face a more severe test, but at the same time it faces greater opportunities for development.
Challenge 1: The Fifth Plenary Session of the 17th CPC Central Committee and the 2010 Central Economic Work Conference put forward the theme of “taking scientific development as the main theme and accelerating the transformation of economic development modeâ€, which is traditional products, low quality, high energy consumption and high Investment in polluting products must be strictly limited, and a number of backward production capacity should be eliminated. It can be expected that the demand for low-end machine tools will be greatly reduced, and the market demand for economical CNC machine tools will be reduced.
Challenge 2: The level of demand structure is improving and changing rapidly. National key support projects: such as nuclear power, new energy vehicles, high-speed rail and seven strategic emerging industries, are high-end demand, precision, efficiency, level, reliability, energy conservation and environmental protection, whether to catch up with demand, is a test.
Challenge 3: From the perspective of the world economic situation, although countries such as Europe and the United States have begun to recover, they are slow, and the Chinese market is unique. All the powerful machine tool manufacturing countries and manufacturers have made China the first strategic goal, and the competition will become more intense and even cruel. Will bring new pressure. With the rise of China and the rise of China's machine tools, the technological blockade of some developed countries to China will become more and more strict, and our development difficulties will further increase.
Opportunity 1: Market resources are better. Some developing countries in the world are optimistic; the demand for key domestic projects is showing a clear growth trend. At present, China's foothold in transforming its development mode is development, stability and harmony. The market still has many bright spots and is full of opportunities.
Opportunity 2: In the first 10 years, through the development of the machine tool industry itself, it laid a certain foundation in terms of scale, scientific and technological progress, and industrial structure. Many of the world's machine tool powers are worried about China's rise, and we ourselves cannot ignore our own progress. Of course, we must also take the road ahead.
Opportunity 3: Under the support of the state and the support of the series of policies, the major projects of 04 will accelerate to continue; the relevant policies of the seven strategic emerging industries are also being formulated, and CNC machine tools are one of the industries that focus on supporting development. Therefore, we should be full of confidence during the 12th Five-Year Plan period.
The "Twelfth Five-Year" industry must complete three major tasks
From the major special projects, 80% of the “12th Five-Year†domestic machine tools meet the needs of domestic engineering projects, and the varieties are based in China. Development Goals: The “Twelfth Five-Year Plan†will take a big step toward the machine tool powerhouse, the industrial structure will be significantly improved, and the product structure will be significantly improved. The market share of CNC machine tools has increased significantly, reaching more than 70%, and the development mode has changed significantly.
In order to achieve development goals, China's machine tool industry faces three major tasks:
Task 1: Increase efforts to improve the competitiveness and industrialization of medium and high-end machine tool products. The technical content, quality, and manufacturing capacity must be improved. We must lay down practical solutions to deep-seated technical problems, especially the technical issues of industrialization.
According to some data, we have developed many high-end products during the 11th Five-Year Plan period. However, it is easy to build a machine tool, and it is not so easy to build 100 units, which highlights the problem of industrialization. The machine tool has its particularity. The industry and the user-oriented users have great differences. It is also a market-oriented operation with a large degree of dispersion. It is not an empty talk to solve the deep-level technology. Everyone must do something down-to-earth. Years of development have made great progress, but it is not enough. If we want to change the high-end machine tool from the laboratory mode to the industrialization mode, we must promote a new round of technological transformation guided by the integration of the two. We must focus on solving the problem that the cost of our high-end products will not come and the quality will not go.
Task 2: Promote the industrialization process of CNC systems and functional components. From the current situation, it is not enough to rely on market-oriented operation. High-end CNC machine tools are important as strategic demand resources. China is a big country. If China's economy and core technologies cannot be self-contained, they cannot be realized in accordance with the requirements of the scientific development concept. Sustainable development will be subject to people.
Task 3: Strive to promote the transformation of the development of the machine tool industry. Cultivate the typical, overcome the hard and soft, heavy single machine neglect the complete set, to have the products of the master, but also to train a group of comprehensive talents who understand the user's crafts and know their own products.
Five measures to promote the industry from large to strong Measures 1: With the deep-seated industrialization technology research of the 04 special organization, while paying more attention to cutting-edge technology research, it will spend a lot of energy to overcome the industrialization technical difficulties of high-end products.
Measure 2: Efforts to promote technological transformation of the integration of two technologies, improve the manufacturing capabilities and testing methods of high-end products.
Measure 3: Make great efforts to cultivate talents and attract talents.
Measure 4: Focus on promoting the construction of a scientific and technological innovation system with enterprises as the mainstay.
Measure 5: Focus on developing domestic and international markets. The domestic market is focusing on the convergence of production and use, and using state policy support, domestic high-end products have entered key user fields. Utilize international resources, and strive to open up the international market, and hope to get state policy support in terms of sales methods and marketing services.
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