Application of CNC machine tools in petrochemical industry

At present, the petrochemical industry is developing rapidly. Many large-scale petrochemical projects are under construction in the country. The demand for petrochemical equipment, especially high-end petrochemical equipment with high production efficiency, high precision requirements, safety and environmental protection, is huge. These equipments are difficult to manufacture but have high added value and high economic benefits. Apparently, heavy-duty petrochemical equipment such as ultra-high pressure, large-tonnage hydrogenation reactors and other equipment have been monopolized by domestic heavy machinery factories with their equipment and technical advantages. For small and medium-sized petrochemical equipment manufacturers to develop better in the increasingly fierce market competition, they can only use their own advantages to manufacture some high value-added products, such as the thread lock ring heat exchanger of the refining system, and the super Petrochemical equipment such as high pressure heat exchangers. The precision of parts and components of these equipments is high, the quantity is large, the manufacturing period is tight, and there are many heat exchange equipments in petrochemical equipment. The processing volume of tube sheets is large, and the number of tube holes of many tube sheets is more than several thousand. High requirements were raised. Therefore, petrochemical equipment manufacturers have been in great demand for CNC machine tools in recent years. CNC machine tools have advantages that are unmatched by ordinary machine tools in terms of machining accuracy, automation, production efficiency, and labor intensity.

Our company has two multi-axis CNC tube drilling machines, one CNC boring and milling machine, one extended CNC lathe and four small CNC lathes, and the boring and milling machine with digital display. The occupation rate of CNC machine tools is less than 2%. The gap between the countries is very large. With the intensification of market competition and the gradual improvement of the requirements of high-end petrochemical equipment for machining equipment, the equipment level in the enterprise is difficult to adapt to the requirements of mechanical processing of high-precision petrochemical equipment. Moreover, the existing numerical control equipment has some problems to varying degrees, such as: we have a multi-axis CNC tube plate drilling machine, its numerical control system is a product more than ten years ago, the system integration is low, the control components are aging, the failure rate is high, the system The spare parts supply is insufficient, the maintenance workload is large, and the equipment is often in an open and stop state. At the same time, the company's numerical control skills are also relatively lacking, and it is urgent to cultivate.

In view of the current development trend of the petrochemical industry, small and medium-sized petrochemical equipment manufacturers must strive to improve the technical content of their products and improve the numerical control rate of processing equipment. However, the purchase of new CNC machine tools, especially large CNC machine tools, is very expensive, and the cost of later use is also high, which makes the products lose their competitiveness. The practical way is to carry out numerical control transformation of old equipment or update of outdated CNC technology. In the new generation, we can make full use of existing resources, make the best use of it, and save money. It will play an important role in improving the production capacity and market competitiveness of enterprises and improving the accuracy of products. The training of CNC skill talents should be based on the company, improve the theory and operation level of craftsmen and operators, and recruit from the society as needed.

With the development of the petrochemical industry, CNC machine tools and CNC technology will play an increasingly important role in the petrochemical equipment manufacturing process.

Food Additives

Raw Materials,PVC Additives Co., Ltd. , http://www.chpvcadditives.com