Machine tool industry: developing key products and breaking through key technologies

Abstract Although China for 9 consecutive years ranked first in the world of metal processing machines consuming country and the first importer, but a whole host big but not strong, numerical control systems and key features significantly lags behind other issues restricting the industry's sustainable development of. In the product type, for many years...
Although China has been ranked as the world's largest consumer of metal processing machine tools and the largest importer in the world for nine consecutive years, the overall situation of large but not strong, numerically controlled system and the development of key functional components has significantly restricted the sustainable development of the industry. .

In terms of product types, compared with the advanced level of foreign countries, the overall level of the host has a large gap. There are few companies that can provide users with complete sets and line-up services. They lack the ability to provide complete solutions or undertake more complex engineering general contracting projects. The medium and high-end Cnc Machine tools that are urgently needed in the market mainly rely on imports. The main imported products are: machining centers, CNC lathes, precision grinding machines and special processing machines. The lagging development of CNC systems and functional components has become a bottleneck restricting the development of the industry. The domestic market share of domestic mid-range CNC systems is only 35%, while more than 95% of high-end CNC systems rely on imports. The overall market share of the functional components is about 30%, and the market share of high-end functional components is lower. Brand features in Taiwan account for about 50% of the domestic market, and the remaining 20% ​​are brand products such as the EU and Japan.

However, the key technologies of high-end CNC machine tools characterized by high speed, high precision, compound and intelligence have made significant progress, and a number of common, basic technologies and new product developments have made new progress, but compared with the international advanced level, There is a big gap. Some key technologies, such as high-speed and high-precision motion control technology, dynamic integrated compensation technology, multi-axis linkage and composite processing technology, intelligent technology, high-precision direct drive technology, and reliability technology, need further breakthroughs. Some major technologies are separated from the industry. There is still a long way to go. The research and development system that takes enterprises as the main body, market-oriented, and combines production, education and research has not been established. The independent innovation and development of the industry lacks high-tech support.
With the theme of scientific development as the main line, we will accelerate the transformation of development mode, take the strategic adjustment of the structure as the main direction, and take the road of "two integrations and integrations". Seize the important strategic opportunities for the development of the industry, with the development of CNC machine tools as the leading, the mainframe as the leader, and the perfect supporting basis, focusing on breaking through the weak links of CNC systems and functional components, and accelerating the industrialization of high-end CNC machine tools. Relying on major science and technology projects, we must adhere to scientific and technological progress and independent innovation. Strengthen the construction of innovative talents, enhance the core competitiveness of enterprises, and promote the transformation of China from a large machine tool to a powerful country.

The "Plan" clearly stated that China's key development products during the "Twelfth Five-Year Plan" period include:

Four mainframes (Metal Cutting Machine tools, metal forming machine tools, foundry machinery, woodworking machine tools): high-end CNC machine tools (high-speed, precision) for national key development areas and strategic emerging industries such as military, aerospace, energy, automotive, rail transit, etc. , intelligent, composite CNC metal Cutting Machine tools, high-efficiency, precision electric machining and laser processing and other special processing machine tools, metal forming machine tools, etc.; high-precision, high-reliability working machine for machine tool manufacturers; for high-performance functional components, tools High-end CNC machine tools and special equipment provided by system mass production; provide advanced processing machinery, complete sets of line products and application software for other high-performance machine tools, foundry machinery, woodworking machine tools, etc., which are urgently needed for national key development areas; encourage development to reflect “green manufacturing” The product.

Functional components and machine tool accessories: high-speed, high-efficiency, high-precision, high-reliability functional components and machine tool accessories that are urgently needed for high-end CNC machine tools (double swing angle CNC universal milling head, ball screw pair, rolling linear guide pair, spindle unit, knife Library and automatic tool changer, CNC tool holder, CNC rotary table, CNC rotary table, power chuck, electric permanent magnet suction cup, high-speed protection device, hydraulic parts, etc.).

High-end CNC system: digital, open, high-performance CNC system and servo drive, as well as supporting servo motor, spindle motor, electric spindle assembly, linear motor, torque motor; high resolution absolute scale and encoder; High reliability, intelligent machine tools and digital display devices.

Cutting tools and measuring instruments: modern high-efficiency tools (hard alloy tools, superhard tools, high-performance high-speed steel tools, etc.) and tool systems with high precision, high efficiency, high reliability and specialization; digital precision measuring tools and Measuring instrument; online detection of automatic measuring instrument.

Abrasives, superhard materials and products: abrasive deep processing products; high speed, high efficiency, precision grinding tools and high-grade coated abrasives for CNC machine tools; coarse particles (more than two millimeters and gem grade) and fine particles (nanoscale) Superhard materials, CVD diamonds, superhard composites and all kinds of superhard materials (abrasives, knives, sawing tools and drilling tools).

Major technical research areas include:

Basic and common technology research, namely CAD/CAE/CAM technology research; improve machine tool reliability and service life research; machine tool static dynamic measurement technology research, machine tool thermal deformation and compensation technology research, CNC machine tool manufacturing process and equipment research.

Key technology research, namely direct drive technology research; high-speed machining technology research; precision machining technology research; multi-axis linkage and composite processing technology research, intelligent technology development, network manufacturing technology applications.

Economical Plasma Cutting Machine is designed on the basis of the traditional Table Plasma Cutting Machine

1. Economic Plasma Cutting Machine has the advantages of table plasma cutting machine - stable, at the same time, economic Plasma Cutter is suitable for cutting thicker sheet metal. 

2. The economical plasma cutting machine needs to weld the cutting table by yourself, the advantage is the plasma cutter won't be affected cutting effect by the deformation of the table, so that the accuracy of cnc cutting machine can be ensure. 
3. The economical plasma cutting machine is suitable for cutting various thickness metal sheets. 

4. Economical and practical.

economic type3

Economic Plasma Cutting Machine

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Jinan Huaxia Machinery Equipment CO.,Ltd , http://www.huaxiacnc.com